Industry operational excellence solutions

Operational excellence.
Resolve the factory problem.

Independent manufacturing consulting for factory problem solving, Lean performance, quality, automation and operational leadership—built for production leaders who need a decision, not another slide deck.

Poka-yoke & qualityError prevention and root cause
Lean & flowOEE, SMED and line balance
Automation & CAPEXTCO, risk & technical judgement
Operational leadershipTeams, accountability and change

Built for the uncomfortable middle

Too costly to ignore. Too specific for generic advice.

FactoryResolve is for the moment when the team has data, opinions and supplier proposals—but still no confident decision. Start with what you know. We turn it into a structured diagnosis, realistic options and an actionable next step.

01
A defect keeps returning
The corrective action treats the symptom, not the mechanism.
→
02
Capacity exists only on paper
Nominal speed, OEE and saleable output tell different stories.
→
03
A machine proposal looks convincing
But lifecycle cost, demand, changeovers, labour and integration risk are unclear.
→
04
The technical fix is not sticking
Ownership, standards or frontline leadership may be the real constraint.
→

Interactive triage

Choose the problem you are facing.

This quick route shows what evidence should be collected before anyone jumps to a solution.

Your primary issue
Recommended route · Poka-yoke review

Separate the escape point from the creation point.

Bring the defect definition, occurrence history, detection controls and a photo or sketch of the process. The review tests whether the countermeasure prevents the error or merely detects it later.

Defect mechanism5 Why / cause mapPrevention concept
Use this route for my case →

Knowledge library preview

Practical cases, structured for reuse.

Each case records the context, constraints, options and decision logic—not just a polished “before and after”.

PY

Preventing a reversed component

Illustrative format
  • Why visual instructions were insufficient
  • Passive vs. sensor-based prevention
  • Failure modes introduced by each option
  • Verification checklist before release
CX

Automation that adds capacity—but not sales

Illustrative format
  • Demand-constrained ROI scenario
  • Real labour removal vs. redeployment
  • Changeover and ramp-up sensitivity
  • Decision gates before purchase order
LD

A team that waits for the manager

Illustrative format
  • Escalation rules and daily ownership
  • Leader standard work
  • KPI discussion without blame
  • 30-day behaviour experiment

Preview cases demonstrate the intended library format. They are not customer testimonials or claims of measured results.

A decision in four steps

Start with evidence. End with a practical action plan.

Step 01

Frame the case

Describe the symptom, context, target and what has already been tried. No confidential files are needed for the initial scope.

Step 02

Close the gaps

Receive a short list of missing evidence and assumptions that could change the decision.

Step 03

Compare options

Get alternatives assessed for impact, cost, implementation effort and risk.

Step 04

Act and learn

Use the recommended 7-, 30- and 90-day actions. An anonymised learning may later strengthen the case library—with permission.

Founding pilot offers

Pay for a useful decision—not consulting theatre.

Early pricing tests willingness to pay before a full subscription platform is built.

Library preview
Free

Selected public cases and practical problem-framing tools.

  • Case summaries
  • Basic checklists
  • New-case notifications
Explore preview
Team knowledge access
€99 / month

Subscriber-only access to the full case library, decision tools and guided search.

  • Up to 5 users
  • Full case library
  • Decision templates
  • Private team bookmarks
Request team subscription

Pilot scope and price are confirmed before work begins. VAT treatment and contracting depend on the final service provider setup.

Independent expert judgement

Simon Šarlah

Manufacturing, quality, automation and operational leadership experience across demanding industrial environments.

Human review where it matters

AI organises the evidence. Experience challenges the answer.

FactoryResolve is designed around a simple principle: generic advice is easy to generate; a credible manufacturing decision depends on constraints, consequences and what can actually be implemented on the shop floor.

Poka-yoke & quality systems
Lean, Kaizen & OEE
Automation & safety controls
Production leadership & change
Start with a guided case brief →

Three founding pilot slots

Bring one real manufacturing decision.

Complete the guided, non-confidential case brief. The submission is stored with a reference number. A fit/no-fit response and scope are confirmed before payment or detailed documents are requested.

Before you submit

Clear boundaries. Practical expectations.

What type of case is suitable?

A bounded production, quality, Lean, automation, CAPEX or operational-leadership problem where an independent second opinion can improve the next decision. Legal certification, regulatory approval and safety validation remain with qualified responsible parties.

Do I need to share confidential information?

No. Begin with an anonymised, non-confidential outline. If a deeper review needs sensitive information, the scope, handling method and any NDA should be agreed first.

Is the answer generated by AI?

AI may help structure the information and locate relevant patterns. A paid case review is checked and shaped by Simon before delivery. Assumptions and limitations are shown explicitly.

Will my case enter the shared library?

Not automatically. Only an anonymised learning may be proposed, and it should be published only with clear permission and without identifiable company, product or process information.

Who can see the submitted problem?

The public website does not display submitted cases. Submissions are stored for private review. Case results are available only through the protected member area after the agreed service or subscription is activated.

Does the €250 button charge my card immediately?

No. It opens the full case brief and records a request. Scope, fit, contracting and payment are confirmed before work begins. The site does not collect payment-card data.

Guided case intake · Step 1 of 4

Present the problem completely.

Short prompts help separate facts, assumptions and desired results. Do not enter confidential names, formulas, drawings or personal data.

What are you requesting?